June 17, 2025 2 min read

 

 

If you're restoring a classic C10 and wondering how to finish the firewall cleanly—this post’s for you. I've been building custom trucks and cars for decades, and I don’t do shortcuts. This firewall is all metal, no filler, and made to last. Watch how I did it and learn what to look out for when building your own.

Why I Built It This Way

I wanted the firewall on this C10 to be more than just a barrier—it had to look good, function well, and stay strong over time. That meant hand-fitting panels, clean welds, and zero filler.

  • All metal construction – no fiberglass, no bondo crutches

  • Hidden welds – smooth finish from all angles

  • Serviceable layout – designed to access key components later

Too many builds cut corners. I don’t.

Tools I Used (with Affiliate Links)

Here’s the gear that helped me get it done. These are affiliate links—if you buy through them, it helps support my content at no extra cost to you.

  • Electric Sheet Metal Shears – Cutting firewall panels
    https://www.amazon.com/dp/B0002PS7TG

  • Eastwood Metal Brake – Bending clean edges
    https://www.amazon.com/dp/B00GRV2MAU

  • YesWelder MIG-205DS PRO MIG Welder– Panel welding
    https://www.amazon.com/dp/B009X43F38

  • Dynabrade Air Sander – Smoothing final finish
    https://www.amazon.com/dp/B0000226OL

  • Lessons Learned

    Every firewall is different—but the rules don’t change:

    • Prep is everything – Mark your lines. Test fit. Do it right the first time.

    • Metal doesn’t lie – If it doesn’t fit, adjust the metal—not the expectations.

    • Finish what you start – A clean firewall sets the tone for the whole engine bay.

    • What’s Next in the Build?

      Next up, I’m fabricating the transmission tunnel and building out the floor. If you're following along, make sure to follow me on TikTok, Instagram, or YouTube for updates—and subscribe to the newsletter here on VtwinsToV8s.com.

      Got questions about your own C10 firewall project? Reach out—I'm here to help other builders do it right the first time.